tech Notes

Technote #08 IRt/c monitors mechanical drives for bearing failure

For certain highly loaded mechanical drive elements,

performance. Monitoring the joint with an IRt/c pro-

such as the main rotor drive for a helicopter, it is

vides a fast and direct indication of joint temperature,

imperative that impending failure be detected

thus the decreased efficiency due to wear or failure.

before a catastrophe occurs. A central element of

An even more sensitive method of monitoring the

the drive, such as a universal joint or coupling, will

joint is to employ two IRt/cs wired differentially.

telegraph its impending failure well in advance by

Connect the two minus leads together and measure

displaying an increase in temperature. For example,

across the plus leads, as illustrated. This allows you

consider a drive transmitting 1,000 hp (750 kW) of

to measure the difference in temperature between

shaft power through a universal joint, losing only

the joint and adjoining shaft. The difference is a direct

0.1% in drive efficiency. The joint will increase in

Quick installation guide

measure of the heat created in the joint and will not

temperature as much as several hundred degrees

be influenced by ambient temperature effects,

until it is able to dissipate an additional 750 W of

energy as heat. This increase in temperature is

pre-calibrted models

since the differential pair arrangement cancels those

effects. Accordingly, a very high precision can be

a direct and reliable indication of the increased

achieved. An IRt/c with built-in air purge is recom-

inefficiency caused by a degradation in parts

mended if the environment is oily or dusty.